Extol

Built to scale—down! Extol’s Nanostake morphs their industry favorite machine into smaller applications for a big impact.

Rapid heating technology joins small components together, in tight spaces

The
Challenge

For nearly 20 years, Extol has manufactured a best-in-market staking tool (used in welding plastics parts) called “InfraStake.” However, its large diameter posed a barrier to applying their tool in certain applications. Extol believed that a significantly smaller staking tool (about the size of a no. 2 pencil eraser) that joins small components together, in tight spaces, using rapid high heat and cooling, could be their next generation of products. We set out to explore what details would make this valuable to Extol’s customers, and test viability in current and untapped markets. 

Talking with stakeholders helped us understand the details that would maximize its desirability and provide the most value to customers.

Work Summary

In the toolbox:

  • Stakeholder Research & Analysis
  • Technical Feasibility Assessment
  • Businesses Viability Evaluation

In advance of a major industry trade show, we talked directly with Extol’s customers and employed a VRT VISUAL RESEARCH TOOL™ that involves ethnographic research and extracts qualitative data from interviews with customers and subject matter experts. 

We found that our most viable product would include:

  • Excellent, hands-on service support
  • Visual cues to the product’s sophistication and ROI
  • A simple user interface to operate the stake and providing monitoring data 

The
impact

NanoSTAKE has expanded Extol’s staking technology product offerings to win projects that they were missing out on before. With this new product added to their portfolio they are able to win business where their other product wasn’t feasible. By retrofitting their tech into a 60% smaller application, Extol has seen sales 50% above target for nanoSTAKE.

Tech Spotlight:

Addressing the need for a “wow” factor, we included LED indicator lights that communicate heating and cooling speeds, and show if its status is hot, idle or cold/safety.

Tech Spotlight:

The user interface not only enhances nanoSTAKE, but lays the groundwork for future features like IoT connected devices + preset configurations for different materials.

Tech Spotlight:

The LED light also helps the precision of a tool now 60% smaller—opening it up to use in markets like processors, chips, and other small electronics manufacturing.

Positively
quotable.

“The market is screaming for nanoSTAKE. The high demand is the result of designing a desirable product. We learned how to do that through Twisthink and their HCD process.”

– Kyle Harvey

Director of Marketing at Extol

Get
started.

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